I wanted to make sure I updated this for anyone following down the road. I didn't realize what the problem was until I printed the actual R2 Galileo barrel nut and compared; the hole for the barrel on the R2 was much wider than the Decimator v3. I dropped a 23.2mm negative cylinder into the center of the Dv3 barrel nut and it resolved the problem. I've not got any experience with printed barrels to compare, but I imagine their OD is narrower than the widest portion of the factory barrels I was working with.
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Join the DD rocketchat and talk to Decimal yourself, he's an awesome guy.
Before doing that, calibrate your printer. The upper/barrel/nut interface depends on some pretty narrow tolerances.
Thanks! I'm dialed in on flow ratio, pressure advance, e-step, as far as I can tell and I've got several other successful prints. None of them using printed threads like this, though. I'll see if I can bend his ear about it.
If I recall correctly, he oriented the barrel nut super weird, with the bore facing sideways. I did mine vertical and it threaded on fine but he had a good reason for that orientation.
Have you done dimensional calibration, like a calilantern?
Yeah, I ran into the same thing with the orientation; got farther after orienting it vertically, but like you said, he had a reason for the original orientation.
And I have not done that; I've never even heard of the calilantern. I will for sure give that a go. Thanks!
It helps a lot with threads, and under/over extrusion. If you need the files DM me, you're not supposed to share them cause OP has cancer and he sells them.
I appreciate it! I'll throw him a few bucks for his work and guide. Wouldn't want to see that become standard in fosscad or a lot more people would end up losing fingers, I think :p
Hey, thanks again for the assistance! I didn't get back to this for awhile; life things. I left an update up at the top for anyone in the future.