this post was submitted on 03 Oct 2025
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I would suspect the right way to work our way towards a fully DIY intermediate caliber design is to handle one part at a time. So start with a design that only DIYs the barrel, or the bolt, etc., then progressively step towards turning more parts from commercial to DIY.
I'd be curious to hear more about your ECM taper idea. What can you share about that?
I think making the DIY barrel should be the first priority. For the chamber a usual method of ECM can't be used so my idea is to use a linear motor that travels along the taper with precise timing to remove more material at the start and less at the end to create a smooth ramp. This paired with a copper ring that would selectively reduce one small section at a time. A lot of these DIY processes for ECM seem to have too many variables for failure, in my opinion it is more ideal to have a standardized system for ECM to prevent outside variables impeding accuracy. This can be done by printing everything (even the container) and making the motor/ECM process itself controlled with a microcontroller.
Just to note I'm not sure if this idea for ECM is even physically possible as I'm not experienced with it.
I recall that Jeffrod was working on a more precise method of ECM that may be similar to what you're describing. No idea where that ever landed.
There's a question I feel that should be asked more - why aren't chamber reamers used more widely as part of the "DIY barrel" process? Are these reamers unobtainable outside of the US? I recall looking at that a while ago and it did appear they could be shipped worldwide.
Seems like a high-risk item to purchase, higher-risk than any other bought component.
An update - I've created early designs with full theoretical functionality, including a short stroke system and a locking system. I need to refine many aspects and then fdm test parts as placeholders for the metal to stress the mechanical elements function.